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Front Oxygen Sensor replacement

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35K views 14 replies 8 participants last post by  SpudNasty69  
#1 · (Edited)
I just replaced the front Oxygen sensor on our 2015 Crosstrek. I picked it up with 92.5K miles. It's going to my kid and I don't know when I'll be able to get it again to work. He's away at college and this is something I like to do between 90 -100K miles on all my Subaru's. Like anything it can degrade with time and can start to cause low MPGs. This is a good video about the sensor if you care to look

>>Mr Subaru O2 sensor vid<<

This is the front sensor: Denso 234-9138 Air-Fuel Ratio Sensor, it's an OEM direct replacement.

Install was pretty simple.

Get the car on Ramps and remove the bottom plastic engine cover. It's held on with two bolts in the front and two in the rear, 12mm

One each side left and right there are three plastic fasteners, pop the center out a 1/4 inch and then remove the whole fastener. Small flat blade screw driver works well for this.

There are some little hook/tabs at the rear that hold the plastic cover up, unhook and put the cover aside.

With some needle nose pliers or with a flat blade screwdriver, undo the one little plastic fastener holding the wire to a metal tab. it's okay to destroy this plastic wire fastener as long as the sensor you got has one already installed like mine. If not odds are you are going to destroy it anyway, it was a bugger to get off there for me. You can always just wire tie the wire to that hole if you need to later.

In order to remove the plug from the harness you need to press the tab on the gray harness plug (see pics) then pull the plug off.

Removing the sensor isn't difficult. There is a special oxygen sensor tool that lets the wire hang out when you remove it. There are two types that I know of a slotted one like in the photo and a crows foot one, the slotted on works best here I think. You don't really need to buy the tool, most auto stores will lend you the tool free with a refundable deposit.

I put a few long extensions on the socket and removed it from above, once you get it loose, you can spin it off from underneath.

The new sensor usually has a plastic cover on the threads to protect the anti seize that's already applied to the threads for you. Try to not get that on the sensor probe.

Screw in the sensor, start it by hand so you are sure it's not cross threaded. Snug it down, it's got a crush washer just like the oil plug or spark plug so you don't have to go crazy tight.

Below are a few pics

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#4 ·
I'm guessing you've never changed sparkplugs on a Subaru :p

Actually, it's pretty simple relative to other ones I've done. It's right there in the front. At first I tried to get to it from the top. I looked with a mirror and thought, I can do that no problem from up here. There isn't enough room to get my arms there to push the tab and pull on the plug. That little plastic wire holder is also a bugger. Removing the plastic pan on the bottom was super easy and after that everything was right there.

I also got a good look at the underside of the motor which I'm happy to say was pretty clean and more importantly dry. No leaks or excessive rust. I was also able to get a good look at the crossmember you can use as a jacking location. It's a lot bigger and more robust than most of the one's I've seen in the past. It seems to protect a fair amount of area.


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#6 ·
I've gotten around using a torch by warming up the car slightly, the sensor and exhaust pipe cool at different rates and I was able to get a stuck sensor out that way.

A good open ended wrench or flare nut wrench work, if you don't want to buy that special socket. Although looking at all those exensions in the pics above, I would hope you can reach it from the underside of the car.
 
#7 ·
I have to say it stays pretty hot under there even running it a short time and there isn't a ton of room but I'm guessing it's doable with a box end or something, I was lucky and it wasn't stuck in there. I've had to remove some stuck ones before and I agree heat helps a lot.

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I have the crows foot one and a small breaker bar for when they are really stuck in there but I lucked out.

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I have more info there https://www.scoobymods.com/showthre...howthread.php/oxygen-sensor-removal-02-sensor-5464.html?t=5464&highlight=oxygen

Not sure if that link will work or not.
 
#10 ·
Howdy folks, so I have a quick query for parties of this thread. But first a little back story I bought my 2017. Crosstrek some 2 months ago. Shortly after I got it, a recurring PO420 code continued to be thrown. So I jumped in and grabbed the bull by the horns and had the converter replaced. Still the code continually reappeared. Naturally actually in the O2 sensors were the logical next step (first step really if were talking logical.. but love and learn amirite). I replace both sensors myself(an easy enough task). The upstream sensor was fairly easy and after removing it was obvious that it was due to be replaced. Now the downstream I had surprisingly hard time removing, mind you I don't have the socket, rather the bent handled wrench of knuckle busting agony. So after I finally got it removed it had little to no threads left and after a brief, but aggravating few minutes of aimlessly spinning the new sensor in the now wallered out designated hole I realized what was happening. Now stranded in the 6:00p.m. darkness I quickly ordered the tap and dye (rethreader? Or whatever it's called) from the zone and they surprisingly delivered within a couple hours. So flash forward a bit the car is running worse than it ever has but no CEL. So eventually I opted to put the OG sensor back in and for a week or so it ran great but within the last few days it shows faint signs of the same issue. Any suggestions on a course of action. Im pretty much always 'ballin ona budget' so I'm somewhat limited to one fix at a time. Naturally I planned on trying the same 'new' sensor again and if that's a flop order a new one. I did remove and clean the EGR valve which was very gunked up so possibly the next thing to replace. And lastly a tune up as I'm @ 116k. Sorry for the lengthy reply/question/life story but I've been scratching my head about this for a while now and could use some insight.

P.S. Happy TurkeyDay to you and yours

Gobble Gobble Gobbless,
Devon 'Spud' Castle
 
#12 · (Edited)
Had the converter replaced 1st thing, after noticing the cars sluggish performance and the CEL. Then sensors shortly thereafter. After getting 2nd(downstream) sensor installed seemed good for a few days probably before the same performance issues and a CEL: P013A-slow response from downstream sensor. So I put the OG one back in and for a week or two it's been better until a couple days ago
 
#14 ·
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