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Carbon Build-Up On Intake Valves

61K views 127 replies 35 participants last post by  peaty  
#1 · (Edited)
Hey guys, I've been looking all over the internet for photos of carbon build-up on the intake valves on our 18+ Crosstreks since we have direct fuel injection with the FB20D.

I was curious to see how much build-up I have on my intake valves so I decided to remove the intake manifold to inspect. I have just under 50,000km (30k miles), mostly city driven (70% city/30% highway), and I do my oil changes more frequently than the average owner at 5k intervals.

I've had a fuel induction completed at the dealership at 18,000km (11k miles) and 36,000km (18k miles). The first induction cleaning the dealership used two bottles and when I did it myself I used two bottles as well. It's hard to say how much of a difference those induction cleaning did to the intake valves because I don't have a before and after to compare... I was expecting a lot worse and was planning to walnut blast but I will do an induction cleaning once a year and see how things look at 100,000km (60k miles).

I know there's another thread regarding this topic so if the Mods want to merge the thread into a super thread, feel free to do so. I guess we can use mine as a starting point since I have photos and more owners can add to this topic with their findings/pictures.

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#4 ·
Wow! If it looks that bad at 30k, just imagine at 100K! I'm in shock how bad it looks for such low miles. I guess the built in PCV oil separator doesn't work to well? A lot of the newest designed DI engines now add a little bit of fuel through the intake runners for wash to try and prevent this.

Be sure to post your results if you use the cleaner tool. What a pain though as you'd have to take the intake back off again to see how much it cleaned things up.
 
#5 ·
I know at VW they don't get bad until you're into the 100k mark (60k miles) but I also took it apart to see if it was really bad because I have a rough idle and it's noticeable at idling at a stoplight but if I lift my foot off the brake pedal slightly it raises the rev and it goes away.

I couldn't really clean out the TGVs but I was able to clean out the intake plates and throttle body, it has improved a bit but it's still noticeable but not as bad as before.

I'll update the thread again when I'm at 100,000km to compare it with the once-a-year induction cleaning I plan on doing.
 
#6 ·
Hey guys, I've been looking all over the internet for photos of carbon build-up on the intake valves on our 18+ Crosstreks since we have direct fuel injection with the FB20D.

I was curious to see how much build-up I have on my intake valves so I decided to remove the intake manifold to inspect. I have just under 50,000km (30k miles), mostly city driven (70% city/30% highway), and I do my oil changes more frequently than the average owner at 5k intervals.

I've had a fuel induction completed at the dealership at 18,000km (11k miles) and 36,000km (18k miles). The first induction cleaning the dealership used two bottles and when I did it myself I used two bottles as well. It's hard to say how much of a difference those induction cleaning did to the intake valves because I don't have a before and after to compare... I was expecting a lot worse and was planning to walnut blast but I will do an induction cleaning once a year and see how things look at 100,000km (60k miles).

I know there's another thread regarding this topic so if the Mods want to merge the thread into a super thread, feel free to do so. I guess we can use mine as a starting point since I have photos and more owners can add in to this topic with their finds/pictures.

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Those are some ugly looking valves. I know a lot of people were concerned when that engine first came out. But I didn't expect that.
 
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#9 ·
No, the TGV flaps will get in the way because they're semi-closed. When I mean semi-closed I mean closed with a slight gap that's impossible to fit anything through besides a coin, and the intake plates take up a good portion of the room so you gotta remove everything.
 
#11 ·
I really appreciate and hate this. Didn’t expect it to be so bad for the mileage. This has been my biggest issue with consideration for direct injection only vehicles. Knowing it looks like this means i won’t wait until 36k to do it. Upside being the intake holes facing up so easy walnut cleaning if warranted!
Edit: also going to be on cleaning the pcv valve more often
 
#12 ·
I really appreciate and hate this. Didn’t expect it to be so bad for the mileage. This has been my biggest issue with consideration for direct injection only vehicles. Knowing it looks like this means i won’t wait until 36k to do it. Upside being the intake holes facing up so easy walnut cleaning if warranted!
Edit: also going to be on cleaning the pcv valve more often
Not sure if you've started looking but I know they make an adaptor to make walnut blasting easier for other cars like VW/Audi products. I hope someone could make one for the FB series engine. I know there's one available for the FA20 but not sure if it'll work for the FB engines.

Is it cheaper to clean the PCV valve instead of replacing it?
 
#24 ·
#19 ·
Interesting, thanks for posting this. At 18k, the family's MY18 is dead smooth at a stop light now(IE barely notice it running). I'll be interested to see what things look like inside when I pull the intake, especially after using techron annually. The car will probably need motor and trans mounts in a couple years(cvt hard on the mounts).
regards
 
#45 ·
I installed a catch can in my Impreza but not on the crosstrek. Mostly because it's my kids car and I can't depend on him to empty it and won't have access myself on a regular basis. I was surprised that an NA car would have as much to empty as it does.

When I got the Crosstrek, I put some additive in the fuel but also treated it with STP intake valve cleaner. I like it because it's has an easy to use delivery system that you can do without needing an assistant to manage the throttle. There is a timer delay to start the flow. You just hook it up turn a knob, like an egg timer, and it gives you 30 seconds or so before it starts spraying.

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#49 ·
I have this sitting in the garage waiting. The Berryman stuff is also easier to use than the CRC. It can be done at idle and has a metering device which limits the flow of product along with a lock on the output valve dispersing the product.

 
#50 ·
I don't see mention of you running an oil catch can. I wonder if that would have made a difference? Those look nasty! I installed a Mishimoto oil catch can right after I bought my brand new 2022 Crosstrek Premium. It had 500 miles on the odometer when I installed it. I get about 2oz of nasty smelling fuelly/oily liquid every 1000 miles or so. I'm going to pull my intake manifold at 15,000 miles and revisit this thread for comparison.😎 I run one bottle of Redline Synthetic fuel treatment every 3000 miles also. According to detailed videos on YouTube. This stuff is very effective at removing intake valve deposits if used regularly. This will be a good experiment to compare to your findings.👍
 
#51 · (Edited)
I run one bottle of Redline Synthetic fuel treatment every 3000 miles also. According to detailed videos on YouTube. This stuff is very effective at removing intake valve deposits if used regularly.
Not in GDI engines. LOL There's nothing one can put in the fuel to help with intake valve deposits on GDI engines because the backside of the intake valve never sees fuel.

I'm also doing a bottle of Redline SI-1 at every oil change (3,000 miles) in both of our GDI vehicles, but this is to help keep the injectors and combustion chamber clean to hopefully help with LSPI long term. We also only fuel up at Top Tier stations, which BP/Amoco and Kwik trip (WI) no longer are.

If I lived in a warmer climate, I would have a catch can. My buddy blew oil out his rear main seal because his PCV lines froze on his truck due to the catch can he used to have on it.

I just did my very first of yearly CRC cleanings on my Crosstrek this weekend with 7,200 miles on it. Set off a "too rich" code that I was able to clear with a normal BT OBDII scan tool, however, when I hooked the SSM4 up to it I had a handful of pending codes. I was able to clear them all via SSM4.